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used RTOs by Konokogs

What To Look For In A Used Replacement RTO

Buying a Used RTO – What Questions Should Be Asked?

 

A Regenerative Thermal Oxidizer (often referred to as RTO) destroys pollutants like Hazardous Air Pollutants (HAPs), Volatile Organic Compounds (VOCs), and odorous emissions that are often discharged during industrial processes.

 

RTOs are the technology of choice today because they achieve the highest VOC destruction with the lowest operating cost, and highest reliability relative to other oxidizer technologies. All oxidizer technologies achieve VOC destruction by exposing pollutant-containing air to a high temperature, for a set period of time, in a turbulent flow path.  Time, temperature and turbulence- Three T’s-  are critical and co-dependent factors that determine oxidizer performance. Regenerative thermal oxidizer systems utilize a special heat recovery method – regeneration- that has proven to be the most cost effective approach for typical industrial applications.

 

When you’ve got a need for a cost-effective replacement Regenerative Thermal Oxidizer, there are a few key questions to consider. Konokogs carries a large range of RTO brands and types, from MEGTEC, Tann, Adwest, and more. From knowing your exhaust airstream needs to which types of VOCs and emissions will be removed, these are a few of the criteria the Konokogs team will be able to answer to make sure your Used RTO is optimized for your specific needs.

 

What to Look for in a Regenerative Thermal Oxidizer (RTO):

  • Is the RTO optimized for my exhaust airstream?
    • RTO’s typically treat airstreams with a 0-10% Lower Explosive Limit (LEL)
    • RTO systems can handle 25% Lower Explosive Limit (LEL) airstreams
      • Hot gas bypass systems and other features may be needed
  • Is the ceramic media in the RTO optimized for:
    • maximum thermal efficiency
    • lowest pressure drop
    • Ability to handle organic/inorganic particulates
  • Does the RTO main fan utilize a variable frequency drives (VFD)?
    • Important for volume turn-down and idle operation
  • Is the RTO skid mounted with little welding required in the field?
    • Ease of installation will result in lower turnkey cost
  • Does the RTO have telemetry (Ethernet) for remote troubleshooting access?
    • Remote troubleshooting access  can reduce service visit frequency
  • Are visible emissions eliminated by this RTO?
    • A puff capture feature may be required to eliminate visible emissions
  • Is the RTO burner designed to maintain temperature during full flow, no VOC conditions?
  • Would a fuel gas injection system be a wise choice for this application?
    • Fuel injection can provide significant fuel savings
  • Is there a used RTO system available with the features needed?
    • Quality-built, used regenerative thermal oxidizer (RTO) systems have long life, can save 40-60% vs. new units, and offer performance and parts warranties

Other Used RTO Considerations:

  • Is there a risk of ceramic media plugging due to condensing VOCs?
    • A Bake-out feature can address organic build-up
  • Does the RTO have to address potentially corrosive emissions/halogens?
    • Special materials of construction may be required
  • Would an induced draft fan be a better choice than a forced draft fan?
  • Is there sufficient heat in the RTO exhaust (>250F) to consider secondary heat recovery
  • Is the process sensitive to pressure pulses possible with poppet valve?
  • Do local codes require Low NOX operation?
    • Low NOx burners can be retrofit for these applications.

 

View our Current RTO and Oxidizer Inventory!

used rto TANN 1000 Regenerative Thermal Oxidizer Regenerative Thermal Oxidizer for Sale

 

Find Kono Kogs in the 2019 Process Heating Buyers Guide

Kono Kogs can now be found in Process Heating’s 2019 Buyers Guide. In print, or online: Process Heating Magazine: Kono Kogs, Inc.

Check out our product listings, as well as, spec sheets for our available equipment.

Process Heating is an industry leading publication written for engineers. Process Heating magazine publishes technical, how-to info about industrial heating equipment for manufacturing processes.

used rto delivered fast case study konokogs

Kono Kogs Removes + Delivers Regenerative Thermal Oxidizer (RTO) in 2 Days

A core service that sets Kono Kogs apart from other RTO resellers is our ability to not only replace old or outdated oxidizers – we also offer removal of the existing oxidizer! When the timing of shipping and installation don’t align with your current operational schedule, we can help. We can prepare your RTO for outdoor storage until you’re ready to install. We also offer RTO shipping to anywhere in the United States and Canada – just contact us and let us know the details of your situation.

 

See below for details on an RTO removal that was done extremely quickly and with minimal downtime in the middle of winter – in just 2 days!

Fast RTO Removal and Delivery in 2 Days

During the last week of December in 2018, Kono Kogs removed this MEGTEC Clean Switch 25,000 RTO and delivered it as a Kono Kogs Warranty-Backed Used RTO to a customer the very next day. After shipment, the Used RTO was prepped for outdoor winter storage to be installed several months later. After calculating the best and most cost-effective shipping options, it was determined that a direct shipment option was the most cost-effective approach to handling this particular RTO. Due to its extremely heavy weight (the heaviest piece of the machine was 77,000 lbs), this RTO required special trailers and escorts during transportation. By combing the various shipments and rigging needs into one direct shipment, Kono Kogs was able to save the customer both time and money.

 

This RTO was the 4th Used RTO this customer has purchased from Kono Kogs. We are proud that our customers feel a sense of trust when working with Kono Kogs, and taking care of our customers needs while providing cost-effective options is what sets us apart from other companies.

 

Kono Kogs has been buying, refurbishing, selling, servicing, and guaranteeing the performance of our used thermal and regenerative thermal oxidizer systems for over 22 years.

 

Images of the RTO removal and delivery to its new location can be seen below.

 

Removal of MEGTEC Clean Switch RTO:

 

Delivery of MEGTEC Clean Switch RTO:

 

Contact us today to learn more information, or view our current Oxidizer Inventory.

Process Heating Article: Regenerative Thermal Oxidizer Advances

Process Heating Article: Regenerative Thermal Oxidizer Advances

In an article published in the November 2018 issue of Process Heating Magazine we discuss the recent, proven advances seen in regenerative thermal oxidizer technology. Enjoy the article and call us with any questions. We would very much like to help you find an economical solution to your emission control needs:  Repair, Upgrade or Replacement.

konokogs RTO used Regenerative thermal oxidizer

Save Time and Money with a Used Regenerative Oxidizer

In any business, running efficiently and effectively is the key to success. An investment to address Pollution Control needs can literally make or break a company.  Selecting the right equipment for your application is not difficult, however, a technology with a low capital cost can have operating costs and maintenance that will be an anchor for years to come.

At Kono Kogs our goal is to ensure that your facility is able to safely and effectively treat process emissions, such as VOCs and HAPs, at a reasonable cost. That’s why we offer a large inventory of warranty-backed, used and refurbished Regenerative Thermal Oxidizers. Our inventory is the largest in North America, and our 22 years of exceeding expectations have set us apart for reliability- we understand this is rare for used equipment suppliers, but we simply think that is the right way to do business.

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regenerative thermal oxidizer

Selecting an Oxidizer

Thermal Oxidizer and Catalytic Oxidizer Selection

Recuperative Thermal Oxidizer

Selecting the appropriate air pollution control equipment for a particular industry can be challenging to say the least. Though companies are experts in their field, they are usually not experts in regard to air pollution control equipment. That’s where Kono Kogs comes in. Our staff has over 75 years of experience applying, designing, installing and reconditioning thermal oxidizer systems, including:
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