Custom Machine Assembly & Equipment Fabrication

Specializing in Industrial Ovens & Heat-Treating Processes

industrial heating coil enclosure with insulation and cladding — **Heating coil enclosure with insulation and cladding**

Kono Kogs, Inc. (KKI) is pleased to announce that we are now offering custom metal fabrication and machine assembly services as part of our total solution supplier approach to meet the ever-increasing needs of both our existing and growing customer base.

With our team’s decades of experience and expertise in industrial ovens and thermal oxidizers we can meet nearly any metal fabrication need: from structural frames and sheet metal to fully assembled, wired, and piped industrial equipment. Engineering design services as well as UL rated electrical and PLC cabinet design and programming are available.

With state-of-the-art refurbishing and fabrication facilities in Green Bay, our assembly and fabrication capabilities primarily serve customers located in Wisconsin, eastern MN, Northern IL & Northern IN but are certainly not limited to this area alone.

Contact Buster Heikkila to request a quote or more information: 920.432.2699 or Email

stacks of rolled and flanged industrial ductwork with -15” w.c. rating — **Rolled, flanged ductwork, -15″ wc rating**

Assembly & Fabrication Capabilities

Kono Kogs offers custom equipment design, fabrication, and full assembly of:

Combustion chambers
Media chambers
Media cold face support
PLC and Electrical control cabinets (UL 508A rated)
PLC programming and process controls
Instrumentation tubing
Gas trains (assembly & testing)
Pneumatic piping (installation & testing)
Insulation & cladding
Structural steel frames
Sheet metal assemblies
Process ductwork/supports & Installation
Exhaust stacks
Process Diverter Tee-dampers
Access platforms

Our capabilities include:

Sheet metal fabrication
Structural steel fabrication
American Welding Society (AWS) Certifications (including: D1.1, FCAW-G, SMAW, GMAW, all positions/thicknesses)‍
Sub-system testing
Prep and paint to customer specs

Examples of our work:

technician working on a welded steel assembly for an industrial heating coil enclosure — **Welded assembly of a heating coil enclosure**

**Custom fabricated process tee dampers**

**VOC rotary concentrator assembly in progress**

**Fabrication of a structural support frame**

35-foot freestanding exhaust stack assembly — **Freestanding exhaust stack assembly**

technician using plasma cutter to modify exhaust stack — **Exhaust stack modification in progress**

Fabrication case study: Emergency Thermal Oxidizer Fabrication

Facility & Equipment Specifications:

76,000 SF total fabrication and assembly space
Overhead cranes: 5, 10, 15 and 20-ton
Fully ventilated paint booth: 16’W x 34’D x 12’H
CNC press brake: 12’ 175 ton; forms 18 gauge-7 gauge @12’ L
Plate roller: up to .375” mild steel @ 6’ W
Welding machines (9): 2019/2020 Miller: MIG, TIG, Stick
Plasma Table: 6’x12’ water; cut 1” steel & .75” stainless steel
Plasma Cutters: (2) Hand Hypertherm; cut 1” steel & .75” stainless
Shear: 13’ CNC; cuts up to .25” mild steel with a 35” back gauge
Ironworker: FI-85/140 Scotchman; hole punch/shear 1” steel
Band Saw: Hydraulic Horizontal; up to 10” diameter material
Tapping Station: FlexArm; .25”- .625” holes
Jib Hoists: 4 @ 1 ton
Marvel 380A-PC3S Automated CNC Vertical Band Saw- 15” Max dia.
Gullco KBM-18 Beveling Machine
Jet Vertical Drilling & Tapping Press- Up to 1.25” Holes

assembled industrial heating coil enclosure painted red — **Heating coil enclosure, assembled & painted**

internally insulated square industrial ductwork fabrication — **Internally insulated duct (2300°F rating)**

valve drive assembly with gear box and prox switches — **Valve drive assembly: gear box, prox switches**

custom industrial ductwork fabricated in Wisconsin — **Custom ductwork: flanged/stiffened**

Serving the Midwest’s Thermal Equipment Manufacturers

VOC rotary concentrator assembly complete with burner and electrical controls — **VOC rotary concentrator assembly with burner & electrical controls**

Kono Kogs’ fabrication and assembly services provide responsive, cost-effective solutions to suppliers of industrial process furnaces and ovens, including:

VOC concentrator assemblies
Secondary heat exchanger systems
Heating/cooling coil assembles
Air flotation dryers
Process air pre-heaters
Paint baking and drying ovens
Thermal oxidizers
Regenerative thermal oxidizers (RTO)
Catalytic oxidizers

Outsource a full project to Kono Kogs or let our services function as an extension of your own capabilities when facing large orders, equipment downtime, labor shortages or rush turnarounds.

Why Kono Kogs?

Kono Kogs, Inc. has earned a reputation as a trustworthy and reliable supplier of air pollution control, thermal processing equipment and related systems utilizing our specialized skillset that translates into more cost-efficient fabrication results.

With our extensive background in oxidizer upgrades and rebuilds we can even provide design assistance with ductwork, isolation and process T-dampers, stack platforms and mezzanines, and controls upgrades.

Fabrication Capabilities Brochure

DOWNLOAD PDF

For additional fabrication images and details, please see:

Case Study: Emergency thermal oxidizer fabrication
Case Study: Rotary valve drive upgrade – pneumatic to electric
Industrial T-damper fabrication services

Contact Chris (Buster) Heikkila to request a quote or more information:
920.432.2699 or Email

Drawings can be sent in via info@konokogs.com separately.

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