Regenerative Thermal Oxidizers (RTO)

TOX typically have a 0.5 second to 1.0 second dwell time for most applications.

We can evaluate your heat exchanger, whether metal recuperative or ceramic regenerative, to see if upgrading to a more efficient type is possible. Adding a catalyst might also help reduce gas usage. In some cases, replacing the oxidizer with a more efficient system is the best option. We can check our inventory for suitable units or design a custom system tailored to your needs.

Hotspots typically result from damaged or missing insulation or compromised metal surfaces that allow heat to escape. KKI has experienced fabricators and insulators who can repair your oxidizer. This may involve replacing damaged metal to provide a secure base for reattaching insulation modules and restoring proper thermal protection.

VOCs (Volatile Organic Compounds) must combine with oxygen and heat to trigger the chemical reaction that breaks them down into CO₂ and H₂O. There are many successful thermal oxidizer designs that ensure sufficient turbulence, such as introducing the process air at an angle to induce spin or creating internal choke points. The better the mixing and heat distribution, the higher the VOC destruction.

RTOs typically operate at 1500^o – 1600^o Fahrenheit depending upon the VOC characteristics. Thermocouples inside the chamber monitor temperature and adjust gas burner firing as needed. Adequate temperature is essential to ensure VOC destruction efficiency. In most cases a data log of chamber temperature is required for air quality compliance.