Regenerative Thermal Oxidizers (RTO)

An installed regenerative thermal oxidizer unit

A regenerative thermal oxidizer (RTO) is an air pollution control device that destroys VOCs and hazardous air pollutants (HAPs) in industrial exhaust air. By using regenerative heat recovery, it achieves high fuel efficiency, often operating with 95% heat recovery.

Regenerative Thermal Oxidizers (RTO) are the technology of choice for most applications due to its high VOC destruction efficiency, low fuel use and long system life.
How do I choose between RCOs and recuperative units?

RCOs offer greater fuel economy, while recuperative units may be best for high VOC concentration airstreams (or an RTO can be considered). Contact KKI for guidance in choosing the right oxidizer for your application.

What can we do if there is a risk of ceramic media plugging due to condensing VOCs?

Using a bake-out feature can help prevent and remove organic compound buildup in the ceramic media, reducing the risk of plugging and maintaining efficient operation. A preheater or recirculatioin loop are also possible mitigation methods.

At what temperature does a regenerative thermal oxidizer operate?

RTOs typically operate at 1500o – 1600o Fahrenheit depending upon the VOC characteristics. Thermocouples inside the chamber monitor temperature and adjust gas burner firing as needed. Adequate temperature is essential to ensure VOC destruction efficiency. In most cases a data log of chamber temperature is required for air quality compliance.

What is the dwell time of a thermal oxidizer?

TOX typically have a 0.5 second to 1.0 second dwell time for most applications.

Is the RTO optimized for my exhaust airstream?

Yes, RTOs can be designed to match your specific exhaust airstream characteristics. They are typically optimized for airstreams with solvent concentrations in the 0–10% Lower Explosive Limit (LEL) range. For higher concentrations up to 25% LEL, additional features such as hot gas bypass systems may be needed to ensure safe and efficient operation.

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