Regenerative Thermal Oxidizers (RTO)

An installed regenerative thermal oxidizer unit

A regenerative thermal oxidizer (RTO) is an air pollution control device that destroys VOCs and hazardous air pollutants (HAPs) in industrial exhaust air. By using regenerative heat recovery, it achieves high fuel efficiency, often operating with 95% heat recovery.

Regenerative Thermal Oxidizers (RTO) are the technology of choice for most applications due to its high VOC destruction efficiency, low fuel use and long system life.
What is the dwell time in a regenerative thermal oxidizer?

Regenerative thermal oxidizers (RTOs) typically have a 0.5 second to 1.0 second dwell time for most applications.

Can we install catalyst in our RTO?

In most cases, yes. But proper evaluation is recommended to establish that no potential catalyst poisons or masking agents are present in your airstream.

Does the RTO main fan use a variable frequency drive (VFD)?

Yes, most RTO systems are equipped with a VFD on the main fan. VFDs are important for efficient operation, allowing for volume turn-down, improved energy savings, and idle-mode operation when full airflow isn’t needed.

What industrial applications are best for regenerative thermal oxidizers?

Clean process airstreams with high air flow and low VOC content (<10% LFL) are ideal applications. Higher VOC concentrations can be tolerated, as well as organic/inorganic particulates with proper planning and design, and possibly filters. See our case studies for a sample of possible applications.

When is an induced draft fan a better choice than a forced draft fan?

Induced draft fans are often preferred when handling particulates and solvents with high boiling points, as these solvents can condense and build up on forced draft fan wheels, causing maintenance issues and reduced efficiency.

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