Regenerative Thermal Oxidizers (RTO)

Some signs of ceramic media plugging include inability to reach and/or maintain the RTO operating temperature, increased pressure pulse from the RTO back to the process, reduced airflow capacity through the RTO, increasing fuel consumption, tripping of pressure switches at the emission source or during poppet valve actuation, and more. Contact our service department to schedule an inspection.

Regenerative thermal oxidizers (RTOs) typically have a 0.5 second to 1.0 second dwell time for most applications.

Clean process airstreams with high air flow and low VOC content (<10% LFL) are ideal applications. Higher VOC concentrations can be tolerated, as well as organic/inorganic particulates with proper planning and design, and possibly filters. See our case studies for a sample of possible applications.

Hotspots typically result from damaged or missing insulation or compromised metal surfaces that allow heat to escape. KKI has experienced fabricators and insulators who can repair your oxidizer. This may involve replacing damaged metal to provide a secure base for reattaching insulation modules and restoring proper thermal protection.

Using a bake-out feature can help prevent and remove organic compound buildup in the ceramic media, reducing the risk of plugging and maintaining efficient operation. A preheater or recirculatioin loop are also possible mitigation methods.